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The carbon removal technology that could change our energy future

Cutting-edge direct air capture technology could pave the way for the large-scale reduction of carbon emissions and turn pollution into sustainable new products. A University of Sydney spinout company is exploring this innovative solution towards a cleaner energy future.

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“Imagine if we could pull billions of tonnes of carbon dioxide directly from the air and transform it into sustainable fuels that power the world and slow climate change,” says Dr Sam Wenger, University of Sydney alumnus, Founder and CEO of Dac Labs.

“This isn’t science fiction, it’s what we’re building right now.” 

As Australia tackles the challenge of reaching ambitious emissions reduction targets – 43 percent below 2005 levels by 2030, net zero by 2050 – one emerging solution is carbon dioxide removal via .

is a direct air capture manufacturing spinout company, supported by the University of Sydney, which is exploring a cost-effective, energy-efficient way of achieving this.

“Earth's atmosphere now holds more carbon dioxide than at any point in human history,” Sam says. There’s over a trillion tonnes of excess CO2 in the atmosphere. “All that carbon dioxide remains in the air for up to 1000 years, dangerously warming the planet while it’s there.  

“We’re hoping our technology can change this, because the stakes could not be higher. Climate change is a massive challenge, but bold innovative solutions like direct air capture are one of the many ways to help tackle the problem.”

Dr Sam Wenger and his team are developing direct air capture technology at Dac Labs, a University of Sydney spinout company. Photo credit: Alan Richardson.

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What is direct air capture?

Direct Air Capture (DAC) is a technology that extracts carbon dioxide directly from the atmosphere. It can then either be stored or used to produce carbon-based products, such as aviation fuels and building materials, like concrete and plastics.

DAC allows extraction modules to be built anywhere to remove CO2 from the ambient air – unlike the perhaps better-known point source carbon capture which happens where the unwanted carbon is generated, such as at fossil fuel power stations or factories, before it reaches the atmosphere. Direct air capture, however, can address CO2 emissions from more dispersed sources of carbon dioxide, such as cars and planes. 

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How does it work?

“What’s unique about our approach,” Sam says, “is it’s not energy intensive. Right now, capturing CO2 uses huge amounts of energy, making it expensive, slow and not scalable

“In the most simple terms, we move air through a chemical solution that reacts with CO2 in the air,” Sam says. “We obtain CO2 as a pure gas that can be sold to industry for producing sustainable jet fuel and carbon neutral products, such as building materials, beverage carbonation, green chemical production and algae production, which can be used for biofuels. 

“What we’re essentially doing is building an enormous ‘forest’. A forest that doesn’t burn, can’t be chopped down and can pull in more CO2 per square metre than any forest on earth.”

“Getting to this point involved a lot of trial and error – prototype after prototype. Right now, our experimental machines are small, but the end point of this project will be huge gigafactories – the so-called ‘megaforests’, I mentioned.

“By the end of the year, we want to be able to pull in 10 tonnes and then continue scaling up until we’re pulling megatonnes from the air, every year.” 

The University of Sydney supports researchers to ‘spin out’ their research intellectual property into companies, like Dac Labs, through mentoring, funding and advice. This helps researchers to bring their innovations to market and fast-tracks the process of commercialising their research.

“As a deep tech startup, it can be difficult to secure seed funding from industry,” Sam says, “so the University of Sydney has been vital in helping us raise the funds to get going.” 

Professor Deanna d'Alessandro exploring direct air capture technology in the lab. Photo credit: Guy Bailey.

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For Professor Deanna D’Alessandro, the Director of the University of Sydney’s Net Zero Institute and Dac Labs’ Scientific Advisor, this kind of innovative, entrepreneurial thinking gives her hope for the future.

“When I first met Sam as a PhD student, I had a renewed sense of excitement about this industry and the future,” Deanna says. “He represents a new generation of scientists who aren't just identifying problems – they're engineering the solutions we desperately need. What makes Sam unique is he has really thought about a pathway to scale his technology.”

Deanna says the potential benefits of direct air capture are vast.

We're building an industry that's on par size-wise with the oil industry, but in reverse – taking carbon from the air instead of putting it there

Dr Sam Wenger (PhD ’25), Dac Labs Founder and CEO

“Climate change is a huge problem. We need many solutions working at the same time," Deanna says, "and direct air capture is a very powerful tool to remove greenhouse gases such as carbon dioxide from the atmosphere, while also improving Australia’s energy and economic resilience.”

“We're building an industry that's on par size-wise with the oil industry," Sam adds, "but in reverse – taking carbon from the air instead of putting it there."

“What keeps me going is knowing we can solve this problem in my lifetime – and that I can be part of that history.”

Header photo credit: Alan Richardson

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